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Key technical parameter requirements of copper clad aluminum strip

Copper clad aluminum strip is a composite conductor material.Photovoltaic welding ribbon, cable conductors, electrical connections and other fields. In order to ensure itsPerformance, reliability and security, copper clad aluminum strip needs to meet a series ofKey technical parameter requirements:


?? Main technical parameter requirements of copper clad aluminum strip

1. Structural parameters

  • Total thickness tolerance:±0.003mm~±0.005mm(high precision grade)
  • Strip width tolerance:Within ±0.05mm
  • Copper layer thickness:
    • Standard type: ≥0.03mm
    • Photovoltaic ribbon/high-demand applications: ≥0.05mm
  • Copper layer uniformity:The copper layer thickness is evenly distributed, with a deviation of <±10%

2. Conductive properties

  • Conductivity:≥60% IACS (commonly 62~65% IACS)
  • Resistivity:≤0.028Ω·mm2/m (copper clad aluminum overall resistivity)
  • Continuity test: No broken circuit or broken copper layer in the whole belt

3. Combination performance

  • Copper-aluminum peel strength:
    • ≥10N/cm (normal requirement)
    • ≥12N/cm (high-end products such as photovoltaic welding ribbons)
  • Interlayer bonding method: Use continuous hot pressing or calendering diffusion bonding to avoid using adhesives and other methods that reduce performance

4. Mechanical properties

  • tensile strength:≥80MPa (annealed state)
  • Elongation:≥20%
  • Bending times: Repeated 180° bending ≥10 times without cracking or delamination

5. Heat treatment status

  • Available:
    • Full soft state (annealing): Suitable for welding and bending processes
    • Semi-hard:Suitable for cable conductor reinforcement structure

6. Surface quality

  • Smooth and clean without oxidation, scratches, delamination, peeling, or crushing
  • Available upon request: tinned/glossy/reflective/blackened surface

? Typical requirements for technical parameters in application areas (brief examples)

ApplicationsCopper layer thicknessPeel strengthConductivityBending performance
Photovoltaic welding ribbon≥0.05mm≥12N/cm≥62%high
Cable conductor≥0.03mm≥10N/cm≥60%middle
SMT connection/new energy≥0.04mm≥11N/cm≥63%high

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