{"id":33634,"date":"2025-05-19T16:58:39","date_gmt":"2025-05-19T08:58:39","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=33634"},"modified":"2025-05-28T17:45:58","modified_gmt":"2025-05-28T09:45:58","slug":"202505191-2","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/202505191-2\/","title":{"rendered":"Why Raytron stands out in the field of small-gauge copper flat wire"},"content":{"rendered":"<p><a href=\"https:\/\/www.ray-tron.com\/en\/\" data-internallinksmanager029f6b8e52c=\"18\" title=\"Raytron\">Raytron<\/a>\uff08<a href=\"https:\/\/www.ray-tron.com\/en\/\" data-internallinksmanager029f6b8e52c=\"19\" title=\"Ruichuang 2\">Raytron<\/a>) The reason why it can<strong>Small size copper flat wire<\/strong>The key to standing out in the field is its<strong>Calendering technology, equipment technology, quality control, customization capabilities<\/strong>etc.<strong>Systematic technical advantages<\/strong>The following is a detailed analysis of the advanced technology of Raytron&#039;s small-size copper flat wire:<\/p>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 1. Ultra-high precision calendering process control capability<\/h3>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83c\udf1f Advanced equipment support\u2014\u2014High precision calendering line<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Own multiple<strong>Self-modified four-roller, six-roller and 20-roller precision rolling mills<\/strong>;<\/li>\n\n\n\n<li>Supports rolling of copper flat wire with a minimum thickness of<strong>0.05mm<\/strong>,width<strong>1~10mm<\/strong>The scope is flexible and controllable;<\/li>\n\n\n\n<li>Width ratio up to<strong>100:1<\/strong>Very few manufacturers can achieve the above stably.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83c\udf1f Micro tension control system<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>High-speed micro-tension control to prevent copper wire from warping, wrinkling, and breaking;<\/li>\n\n\n\n<li>Ensure the flatness and thickness consistency of the flat wire, and control the product tolerance within **\u00b10.005mm**.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 2. Process details determine quality<\/h3>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83e\uddea Precision annealing technology<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Both online and offline annealing are available, and the annealing atmosphere is controllable (protective gas) to ensure the copper wire<strong>Soft and uniform<\/strong>, no oxidation;<\/li>\n\n\n\n<li>Adjust resistivity, ductility, yield strength and other properties to meet the needs of different fields (such as weldability, electrical properties, mechanical bending, etc.).<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83e\uddf4 Precision cleaning and passivation process<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>The whole process of degreasing, pickling and passivation ensures the copper wire surface<strong>No oil stains, no black spots, no oxidation spots<\/strong>;<\/li>\n\n\n\n<li>Support surface treatment such as<strong>Embossed, tin-plated, nickel-plated, silver-plated<\/strong>And other functional processing.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 3. Excellent consistency between materials and finished products<\/h3>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83c\udfc5Using high purity oxygen-free copper or customized C1100\/TP1 material<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Ensure conductivity \u226599.95% to reduce power loss;<\/li>\n\n\n\n<li>The material has fine grains, ensuring good processing ductility and fatigue resistance.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">\ud83d\udcd0 Full digital quality tracking<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Equipped with high precision<strong>Online laser thickness gauge, visual inspection system<\/strong>;<\/li>\n\n\n\n<li>From feeding \u2192 rolling \u2192 annealing \u2192 coiling \u2192 packaging, implementation<strong>Full process quality control records<\/strong>.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 4. Truly solve the pain points of the industry<\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>Frequently asked questions<\/th><th>Raytron Solutions<\/th><\/tr><\/thead><tbody><tr><td>Uneven thickness<\/td><td>Imported rolling oil + precision rolling mill micro-tension control<\/td><\/tr><tr><td>Edge burrs<\/td><td>High hardness polishing roller system, patented rolling technology<\/td><\/tr><tr><td>Bending deformation<\/td><td>Central control tension automatic adjustment system, straight wire without bends<\/td><\/tr><tr><td>Surface black spots<\/td><td>Multi-pass degreasing + passivation process, high cleanliness<\/td><\/tr><tr><td>Oxidation discoloration<\/td><td>Oxygen-free protective annealing + low temperature storage, vacuum bag packaging at the factory<\/td><\/tr><tr><td>Wire breakage<\/td><td>Winding tension control + anti-static system effectively reduces production accident rate<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 5. Powerful customization and service response capabilities<\/h3>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Can be customized according to customer&#039;s specific needs:<strong>Size, hard state, soft state, surface treatment, winding method, marking<\/strong>wait;<\/li>\n\n\n\n<li>Small batch support samples,<strong>Samples can be delivered in 7 days at the earliest<\/strong>;<\/li>\n\n\n\n<li>Engineers provide<strong>Rapid proofing service and usage optimization suggestions<\/strong>.<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 6. Typical application industries<\/h3>\n\n\n\n<p>Raytron&#039;s small size copper flat wires are widely used in:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>\u2600\ufe0f <a href=\"https:\/\/www.ray-tron.com\/en\/pvribbon\/\" data-internallinksmanager029f6b8e52c=\"43\" title=\"Photovoltaic welding ribbon\">Photovoltaic welding ribbon<\/a> \/ <a href=\"https:\/\/www.ray-tron.com\/en\/fanguang\/\" data-internallinksmanager029f6b8e52c=\"52\" title=\"Reflective copper tape supplier_Reflective busbar manufacturer_Reflective welding tape wholesaler manufacturer\">Reflective copper tape<\/a><\/li>\n\n\n\n<li>\ud83d\udd0b Power<a href=\"https:\/\/www.ray-tron.com\/en\/jiercailiao\/\" data-internallinksmanager029f6b8e52c=\"73\" title=\"Battery Tab Material Supplier_Zhejiang Battery Tab Material Manufacturer_China Battery Tab Material Wholesaler\">Battery Tab<\/a> \/ BMS nickel-copper composite strip<\/li>\n\n\n\n<li>\ud83e\udde0 FPC soft circuit\/SMD chip connector<\/li>\n\n\n\n<li>\ud83d\ude97 Automotive electrical system<\/li>\n\n\n\n<li>\ud83c\udfe0 Smart home\/communication equipment<\/li>\n\n\n\n<li>\ud83d\udd27 Precision hardware welding field<\/li>\n<\/ul>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<h3 class=\"wp-block-heading\">\u2705 Summary: Raytron&#039;s process advantages in small-size copper flat wire<\/h3>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><thead><tr><th>project<\/th><th>Advantages<\/th><\/tr><\/thead><tbody><tr><td>Processing Capabilities<\/td><td>Minimum thickness 0.05mm, width-to-thickness ratio over 100:1, leading the industry<\/td><\/tr><tr><td>Surface quality<\/td><td>No burrs, no scratches, no black spots, no oxidation, high cleanliness<\/td><\/tr><tr><td>Device Configuration<\/td><td>Multiple high-precision rolling mills + online detection + micro-tension system<\/td><\/tr><tr><td>Quality control system<\/td><td>Full traceability + testing standardization + third-party certification<\/td><\/tr><tr><td>Customized responses<\/td><td>Fast proofing, supporting various functional customization<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<hr class=\"wp-block-separator has-alpha-channel-opacity\"\/>\n\n\n\n<p>If you encounter problems when purchasing small-sized copper flat wires, such as **difficult tolerance control, unstable quality, delayed delivery, and inability to customize special forms (such as embossing, tinning),** Raytron will be a partner worthy of priority consideration.<\/p>","protected":false},"excerpt":{"rendered":"<p>The key to Raytron\u2019s success in the field of small-sized copper flat wires lies in its rolling process, equipment technology, quality control, and customization capabilities.<\/p>","protected":false},"author":1,"featured_media":9053,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center 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